Softgel Encapsulation Machine|Small Lab Use
Description
Small Lab Softgel Encapsulation Machine
Softgel Manufacturing Equipment Description
Joysun Pharma Lab Size soft gel capsule machine is designed for R&D purpose innovation of making new types of soft gel capsules(Size, Shape, Manufacturing Process Guide). It allows making new animal softgel or vegetable soft gel with minimum material waste and less cost. Joysun softgel machine is your best choice for trial production as a starter.
A lab softgel encapsulation machine requires much less raw materials, for example, a 20L gelatin solution can be used for 4-5hours. While the big machine needs at least 20L gelatin to initiate the encapsulation process. It requires a much lower production cost. Small size soft gel machine is easier and fast to be cleaned in a short time. Also, speed up softgel variety change.
Tags: softgel manufacturing equipment; commercial use softgel encapsulation machine; softgel production line; softgel technology, softgel auxiliary equipment
Lab Softgel Machine Encapsulating Process Video
Small Size Soft Gelatin Manufacturing Equipment Characteristics
Adopts the newest tech and material, reach GMP requirements. Using a single-phase, 220V power, mainly applied for lab and pharmacy institution R&D experiment and small-batch produce. This machine adopts an automatic control system, has characteristics such as easy operation, stable and reliable performance. The whole soft gel capsule manufacturing machine was well-designed, has necessary functions, and a compact structure. A whole set includes the main machine, a control system, a tumbler dryer, a vacuum mixing tank, a set of die rolls, a removable platform, and an air blower.
♦Gel ribbon cooling methods can be water cooling or wind cooling or both.
♦Gel ribbon thickness can be adjusted upon variety to save cost.
A. The encapsulation part is the main machine, which can complete functions like gel ribbon making, capsule content measuring, and soft gel sealing. The vacuum mixing tank is for gelatin melting, storage, and supplying gelatin solution to the encapsulation machine. Tumbler dryer is for soft gel shaping and drying.
B. Tumbler dryer consists of a tumbler, fan, and motor. It can keep soft gel capsules in the tumbler or discharge by reverse rotating. It is mainly used for capsule shaping and drying.
C. Movable platform: Main machine, drying machine, electric control box were mounted at this platform, for moving easily.
D. Control system: Realize the whole device’s normal and automatic function.
E. Water chiller: For gel ribbon cooling.
R&D Softgel Encapsulation Machine Parameter
1. Encapsulation machine (with a chiller, a gel ribbon wheel and a capsule die roll) Capacity ≥5000caps/hour (7000-8000caps/hour,8#oval capsule) Die roll overall size ≥Ø40×50mm Die roll rotating speed 0-5rpm VFD control Plunge 0-2ml Power 1KW Gel ribbon wheel dia Ø190x80mm Material Made of SS316, with import driven bearing. Power supply Single phase AC220V 50HZ 0.18KW 2. Tumbler dryer(Shaping equipment) Tumbler overall size ≥Ø300x400mm Tumbler rotating speed ≥21rpm Machine power 0.09KW AC220V Fan power AC220V 50HZ 0.4KW Overall size 500X400X420mm 3. Gelatin cooking tank (Gelatin cooking system) (With lab type water ring vacuum pump and oil-free mute air compressor) Working capacity ≥30L Mixing speed ≥17r/min Working pressure -0.09MPa~+0.06MPa Heater 1.5KW AC220V Mixer power 0.1KW Ac 220V Vacuum degree 0.098MPa Pump delivery 90L/min Power 180w 4、Drying trolley(SS304) Overall size ≥650×850×1600mm Quantity 20EA 5、Working table(SS304) Overall size ≥1200*600*850mm
Regular Softgel Mold and Production Speed(reference only)
Shape Softgel Size Mold Cavity Number Max. Production Capacity (Pill/h) OBLONG 4# 76 18240 6# 51 12240 8# 48 11520 10# 45 10800 16# 42 10080 18# 28 6720 20# 28 6720 OVAL 4# 80 19200 6# 70 16800 8# 56 13440 10# 52 12480 20# 40 9600 TUBE 6# 51 12240 8# 32 7680 10# 30 7200
Other Softgel Manufacturing Devices in The Production Line
Cooling Drying Tray: https://www.jspharma.net/softgel-drying-tray/
Softgel Inspection Table: https://www.jspharma.net/softgel-capsule-inspection-machine/
Softgel Capsule Polisher: https://www.jspharma.net/softgel-polishing-machine/
Softgel Dies: https://www.jspharma.net/softgel-rolling-dies/
100Liter, 150Litre Gelatin Melting Tank: https://www.jspharma.net/small-softgel-gelatin-melter/
Big 600L-1000L Softgel Gelatin Melter: https://www.jspharma.net/stainless-steel-gelatin-melting-tank/
Gelatin Service Tank: https://www.jspharma.net/gelatin-service-tank/
Medicine Service Tank: https://www.jspharma.net/gelatin-service-tank/
Medicine Preparation Tank: https://www.jspharma.net/movable-gelatin-melting-station/
Raw Material: Fish Gelatin: https://www.jspharma.net/fish-gelatin-powder-good-quality/