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Automatic Softgel Gelatin Melting V.S. Manual Gelatin Melter

Automatic Softgel Gelatin Melting V.S. Manual Gelatin Melter

Joysun Mech-Tech is a superior supplier and manufacturer for softgel encapsulation machine. We not only offer softgel manufacturing equipment but also full technical support in softgel production. Our machines include softgel machine, tumble dryer, gelatin melting tank, medication tank, transfer tank, coloring machine, drying trays, softgel tooling.

We present our most updated auto gelatin meting system and online medicine transfer system. This new solution can realize automatic raw material feeding, on-line weighing, automatic de-foaming; production data recording and mass storage; equipment real-time status report; equipment failure real-time monitoring. We try to replace manual operation steps with automatic procedures as much as possible. A ‘One-for-All’ programmed system is ready to suit 95% softgel manufacturing recipes for softgel factories.

The automatic gelatin melting system includes:
Gelatin melter
Controlling cabinet
Operation panel and display
Vacuum system
Hot water system
Air system
Sensors, valves, pumps, gauges

Automatic gelatin melter system PID overview:
Raw material auto loading with online measurement
Heating& stirring& vacuum programmed into steps one by one to activate automatically
Auto water refill
Constant temperature regulation
Gelatin auto de-aeration
One button cleaning in place, CIP system

Automatic Gelatin Melting System Features
Online weighing, auto de-aeration, online cleaning, electronic records,
Online delivery, saving labor
High intelligence
Labor-saving
User-friendly interface
Improve efficiency

Process standardization
Joysun ’One-for-All’ programmed system standardizes the production processes according to different raw materials and varieties. This means one controlling program can be used for almost all recipes that relate to softgel manufacturing. We make a criterion for the production process, ensure the uniformity of the dynamic quality of the viscosity of each batch, and ensure a stable quality level. The adoption of automatic gelatin melting system simplifies the operation process, meanwhile ensures the reliability of equipment, and greatly enhances production efficiency.

Joysun auxiliary softgel manufacturing supportive equipment can be well used together with other brands of softgel encapsulators. The brands are like Italy Pharmagel, Canada TECHNOPHARM, Korea, BaoChang, Changsung, and SKY. We focus on improving softgel production, that’s why we are professional and experienced.

Document Available for the softgel machines
Main manufacturing material certificates
FAT protocol, IQ/OQ/PQ/SAT
Equipment drawing
PID workflow design
Layout and installation guide
Tank operation manual, sop, maintenance and cleaning paperwork
Packing listauto-softgel-working-mode

Project Manual Gelatin Melting Auto Gelatin Melting System
Recipes No Store or recall process recipes
Weighing A manual weighing, heavy workload Online weighing, automatic recording
Heating Manual control, unresponsive temperature control Auto- control proportional valve, precise temperature control
De-aeration Manual observation of de-foaming, time-consuming and laborious, easy to cause vacuum pipe clogging Auto vacuum de-aeration, safe and reliable, high efficiency
Standing by Manual temperature control Auto- control proportional valve, precise temperature control
Discharge material discharge manually, can’t be very precise Automatic and controlled material discharge
Machine running need transfer service tank cost high Online delivery to avoid cross-contamination
Cleaning Manually clean tank, time-consuming and laborious, can’t ensure a clean result Auto online cleaning, high cleaning efficiency, saving water and energy; standardization of the cleaning process, online conductivity detection, cleaning effect can be monitored
Recording Handwriting records, easy to be lost Automatically record feeding quantity, production date, time, batch, operator and other production data, data can be put out for printing
Mal-practice Occasionally Self-locking device to avoid malpractice

 

 

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