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Plastic Ampoule Filling Sealing Machine

liquid-filling-head

Description

Plastic Ampoule Filling and Sealing Machine

Monodose liquid Filler/Single-Dose liquid Filler 

Plastic Ampoule Filling and Sealing Machine Brief Introduction 

The plastic ampoule liquid filler can do the below liquid filling and sealing package formats. The machine mainly uses PVC/PE composite film to form into desired plastic ampule shapes and sizes; filling liquid products from top and then top sealing the container; conveying to the packing process. Filling capacity: 1-50ml; special requirement needs customizing. See below different plastic ampoule samples.

plastic-ampoule-filling-samples plastic-ampoule-filler-samples

Film Required for the liquid unit dose packaging machine:

PVC/PET composite film,  PVC/PE Laminated film

filling-filmPlastic Ampoule Filler Application:   

This plastic ampoule filler is widely used in different industries and areas:

♠ Fill and seal oil products: oil that is with certain fluidity and not becomes solid during filling is suitable to be filled on our liquid filling and sealing machine including coconut oil, vegetable oil, olive oil, peanut oil, sunflower seed oil, argan oil, rice bran oil, avocado oil, palm oil, canola oil, tea oil, macadamia oil and etc.
♠ Fill and seal chemicals product: for some portable chemicals of special purposes like pesticide, liquid fertilizer, agricultural chemical, herbicide, fungicide, insecticide, previous energy, seaweed organic extract,/liquid, weed killer and plant growth stimulator.
♠ Liquid filling for food, nutrients and medicine product: oral syrup, honey, butter, sauces like salad sauce, mustard sauce, tomato sauce, cilantro sauce, caramel sauce, peanut sauce, etc;
♠ For cosmetics filling: perfume, essential oil of different fragrance.
The advantage of such plastic tube filling and sealing machine is that they are small size, portable; consumers can carry it anywhere without worrying leakage or break. And because they are small dosage, users can finish quickly, no trouble of keeping them.

Ampoule Filling and Sealing Process-FFS Machine Operation Video

Film Form, Fill and Seal Process(liquid dosage form and manufacturing process): 

oral-liquid-filler-review

Step1:
Place 2 rolls of film onto film rollers, the film will be pulled tightly forward to the heating station where the electric heater will heat up PVC/PE material to its melting point instantly and form 2 pieces of film into one designed shape via metal mold(the shape is not limited to ampoule, can be any good looking and appealing shapes as long as within our machine size). The maximum depth of the cavity is 12mm.

form-station

Step2:
The roll of empty ampoules transfers to the liquid filling station where the filling heads inject the pre-set amount of liquid into the ampoules; upon various filling speed requirements, we have a double head filling machine, 5 heads liquid filling machine and bigger ones like 8, 15heads. Our ampoule filling machine dosage: 0-50ml.

liquid-filling-machine-detail

Step3:
Then comes top-sealing which we also use heat sealing to the ampoule tips. And we cut them into pieces finally. The liquid filling equipment will trim all unwanted edges of the film to make sure the package neat and tidy.

Step4:
About printing, we’d like to introduce several concepts. Below photos show clearly the difference between each printing and labeling. Buyers can send us the plastic shape with a pattern or not they want, we design a metal mold. Our liquid filling and sealing machine is with batch number and date printing function. If this is not enough, they can add a labeling device to follow our machine. Or when they prepare the film, they can ask film suppliers to print letters and patterns on it. Joysun can also complete a whole line from filling to final packing upon the user’s need.

ampoule-labeling-printing-sample

Other characteristics of JOYSUN oral syrup filling machine 

♦ Touch screen operation panel and PLC control program are adopted where all data like heating temperature, filling quantity, sealing temperature, timing can all be pre-set via the touchable screen. The user-friendly design combines all machine functions into one setting table including forming, filling and sealing; batch printing, engraving, and cutting.
♦ The filling part uses precise pharmaceutical degree diaphragm pumps to accurately control filling dosing, filling tube using sanitary degree silica hoses; the whole ampoule filling machine is made of 304 fine stainless steel and liquid contact part is especially of 316L, conform to cGMP.
♦ Wide production speed range to choose: 2500 tubes per hour to 12000 pieces per hour; small lab use and mass production can all find suitable liquid filling machines from us.
♦ High yield of finished filling products: as high as 95-98%.

Important Tips:
Many buyers mix up the BFS(blow, fill and seal) machine with the FFS(form, fill and seal) machine, and even some trading companies can not clearly tell them apart. So let’s take a look at the below picture. The right one plastic ampule is made by blow, fill and seal machine; the left one is from our liquid forming, filling and sealing machine. The Right side ampule should be made under serious sterile environment and this machine uses plastic grains, not rolling film. The BFS machine blows plastic grains into different shapes directly. And such kind of sterile ampoule filling and sealing machine price can as much as 6 figure U.S. dollars. Products like eye drop, serum, and other high sanitary demand ones come out from the BFS machine. Our plastic tube machine is suitable to make rest products as mentioned in the above passage.

ffs-machine-joysun

Plastic Tube Liquid Filling and Sealing Machine Parameter
We have 2 heads, 5 heads, 8heads, 10heads, and 15heads liquid filling machines, welcome to inquiry.

Tags: one nozzle liquid plastic ampoule filler, 5 nozzles PVC PET PE bottle plastic ampoule filling machine, mono-dose oral liquid filling machine; single-dose oil FFS machine

Click to Email us for a free quotation! 

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pharmaceutical-faq

1#. What’s the lead time?
Normally the manufacturing day is about 30days, we can dispatch right away if any stock; or sometimes we are loaded with production orders, might be a little more days.

2#. How’s your filling and sealing machine aftersale service?
The engineer is available to go to the user’s site to do installation and training.  Making sure operators master the basic usage and working principle of liquid filling machine. The training plan includes installation, filling mold changing, speed adjusting, filling sizing, machine cleaning, and troubleshooting. We provide a 12month warranty.

3#. How is the shipping package and is it possible that buyers install machines by themselves?
The liquid filling and sealing machine is packed in a strong wooden case with strong holding inside to avoid road bump. For small machines, it will be packed as a whole without taking components apart. For big machines, some parts will be taken off for easy packing. We will provide installation video to show users how to do by themselves.

4#. Can the buyer do factory Inspection?
All clients are welcomed to visit our factory and showroom. Contact us for the appointment.

5#. How to choose a filling and sealing machine model?
All clients are welcomed to visit our factory and showroom. Any suggestion is welcomed to help us improve machine manufacturing and our service. Contact us for the appointment. We will arrange pickup and transportation when you arrive.

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