Automatic Capsule Filling Machine China Top Quality
Automatic Capsule Filling Machine Reviews
Joysun Automatic Capsule Filling Machine is a perfect upgrading alternative for the Semi-Automatic Capsule Filling Machine. The prototype of our newly invented liquid capsule filler. It has automatic functions including capsule feeding, capsule body-cap separating, powder filling, non-filled capsule rejecting, capsule auto-locking, closing, and gel capsule discharging. One of the popular types among encapsulation machines. We have a wide range of hard gel capsule fillers with various outputs from 12,000 capsules per hour to over 150,000caps each hour. Or another ultra-fast model: 22,8000 filling capacity. The below video shows ‘how to fill empty capsules with powder’ with our automatic capsule filler.
Ultra-Fast Fully Automatic Capsule Filling Machine
Filling Capacity: 228000pcs per hour
Power supply: 380/220V/50Hz/60Hz, customized
Total power: 10.5Kw
Filling Pins: 27 holes
Vacuum need: 120m³/h, -0.04-0.08Mpa
Dust collector: 24.5Kpa, 210m3/h
Air consumption: 7m3/h
Water source: 1000L/H 0.3-0.4Mpa
Operating noise <75DB(A)
Filling percentage: Empty capsule 99.9% Filled capsule 99.8%
Capsule size: 00,0,1,2,3,4,5#, Safety capsule A-E
Filling accuracy: Western medicine ±3% Chinese medicine ±4%
Suitable: Powder, Granule, Pellet, Tablet.
Capsule Filling Machine Demo Video
How to Change Mold of Fully Automatic Capsule Filling Machine
Automatic Capsule Filling Machine Parts Zoom
Updated powder hopper adopts pneumatic butterfly valve control powder feeding, the extra vibration device is installed to help powder come down. So this change is suitable for medicine powder with poor fluidity like some herbal powder. This is improving upon conventional screw powder feeding.
The observation holes help to see through the empty capsule loading situation. When capsules run out, the gel capsule filler will automatically give out alarms. The newly designed frame for capsule insertion adopts a rail-type transmission mechanism, with high running accuracy and long service life. The closed design prevents wasted capsules and dust from entering the machine, ensuring fast and orderly capsule Inserting and accurate capsule orientation.
Adopt a fully enclosed modular turntable, ultra-low turntable station design, and imported silicone seal ring to achieve the dust-proof effect. Prevent the medicine powder from entering the turntable, and ensure that the interior of the turntable is maintenance-free, refueling-free, and maintenance-free for three years. Modular design, pin-type positioning of the filling gripper, no need to stop the machine to adjust the filling volume during production, and it is quick and easy to change the filling rod of different models.
When the abnormal capsule cannot be separated normally, the medicine powder is instantly sucked into the powder recovery device under the vacuum force, preventing the medicine powder from being scattered on the mechanical platform to avoid the waste of powder. The capsule locking station has flexible adjustability and can be tuned easily without adjusting the work rod. The use of purified compressed air and intermittent gas blow technology solves the problem that the powder can easily stick to the mold holes during production. This reduces the rate of capsules not being properly separated and effectively improves the success of the capsule filling.
Adopting negative pressure technology and an independent shunting system of medicine powder, during the production process, a small amount of leaking medicine powder in the filling base and powder inhaler is shunted and recovered to ensure that the medicine powder does not cross-contaminate. The medicinal powder can be directly used without disinfection.
Capsule Machine Layout and View
Let’s take a look at the size and layout of the capsule maker from the top and front. When you buy it, must make sure enough cleanroom space is spared for it. And you also need to consider the operation and maintenance space for the machine during use, debugging, and cleaning.
We hereto make the following quality guarantee to our automatic capsule filling machine:
1. The overall filling machine has strictly followed our company’s quality standard, as well as meeting the requirements of the Pharmaceutical Automatic Capsule Filling Machine JB20025-2004.
2. The machine has passed the inspection of the Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all the requirements for passing the inspection.
3. Strictly follows the IS09001 International Quality Certification System, meeting the requirements of GMP certification.
4. The gel capsule filling and the locking mechanism is produced by our company, pass the acceptance check of FAT, and completely meets the standards of the user requirement specification. (URS)
Automatic Capsule Filler Characteristics:
1. Small in size, light in weight, energy savings, easy to operate and clean.
2. Opening and locking of the capsule can be controlled automatically which is safe and convenient.
3. Equipped with the inching control system, which makes it easy and convenient for cleaning, loading, and unloading upper and lower dies.
4. Equipped with a gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
5. Automatic alarm and shutdown will be activated when lacking an empty capsule or powder.
6. Rich functions designed on the HMI, including counting and displaying functions during production, and it is able to link with a printer, if needed, for printing information including date of production, lot number, quantity, etc.
7. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
8. The high-precision cam splitter uses the optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter /.also provides the machine with long service life.
9. The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.
Q1. What can be filled into a capsule?
Q2. What is the material of the empty capsule used for this machine?
The material of the empty capsule is the same as regular ones: a two-piece gelatin capsule or HPMC (hydroxypropylmethylcellulose) with cap and body. The capsule size also can refer to the regular empty capsule.
Q3. Can I only buy a capsule filling machine to fill different sizes of empty capsules?
Yes, of course by just changing filling mold; and our machine is designed with easy interchange.
Q4. What is the machine delivery time?
Machine lead time is 35-40days upon receipt of downpayment and technical confirmation. In the case of urgent need, contact us to discuss the possibility of early manufacturing or adjusting dispatch.
Q5. How about the after-service and warranty?
We make the guarantee time 12 months from the machine’s arrival in the buyer’s facility and we have a professional team with an experienced technician to serve abroad and do the best after service to assure the machine’s whole life usage.
Q6. Do you supply all the spare parts related to the machine?
Yes sure. For major and crucial parts of the machine, we cooperate with top-brand suppliers. And we supply all the spare parts which are related to the machine. Feel free to contact us anytime, we will prepare spare parts and arrange transportation as soon as possible.
Q7. How about the payment term?
Thank you for your support and glad to cooperate with your esteemed company. The payment method can be 30% deposit in advance and 70% before shipment.
Q8. How to deliver the machine?
The machine can be sent by both ship and air.
Q9. Machine dispatch package?
By strong seaworthy wood case.
Semi-Automatic Capsule Filling Machine: https://www.jspharma.net/semi-automatic-capsule-filling-machine/
Liquid Capsule Filling Machine: https://www.jspharma.net/automatic-liquid-capsule-filling-machine/